Fin Design Principles

The fin design of choice is a clipped delta. 

Why clipped delta?  

Easy to manufacture and in the chosen Root/Simi-Span/Tip configuration does provide slight performance advantages over a Swept Tapered Delta. 

Performance vs. other shapes:

For supersonic rockets, the Clipped Delta and Swept Delta profiles generate less drag than the other shapes.  

Looking at sounding rocket designs the Taper Swept Delta is prevalent on a number of rockets – image example below. 

Evaluating performance of various Clipped Delta design ratios

The below table presents data from various Clipped Delta designs. 

931 represents:

  • Root Cord = 9″
  • Semi-Span = 3″
  • Tip = 1″
  • Sweep Angle = 69.44 degrees

Where:

  • 93 is effectively a pure Delta shape
  • 932 has a Tip = 2″
  • 1031 has a Root Cord = 10″
  • 1032 has a Root Cord = 10″ and a Tip = 2″
  • 1131 has a Root Cord = 11″ 

Open Rocket was used to run various simulations – keeping everything in the rocket the the same and only modifying the fin configurations – ratios as well as count. 

The 931 ratio performs the ‘best when compared to other Clipped Delta configurations – the pure Delta does perform better but the sharp tip does present manufacturing complexities and will be prone to damage during flight / landing.

Realistically the difference between the performance is negligible. 


Fin Bevels

Leading and trailing edge bevels extend to the 1/4 Quarter Cord lines. 

4 Fins vs. 3 Fins 

Constructing a rocket with 4 fins does add more complexity – it is one more fin that must be aligned and attached and if traditional construction methods are used (such as tip-to-tip) carbon layup then the added fin and surface add significant more effort. 

However – with the proposed modular forged carbon construction this becomes irrelevant. 

Reducing the inter-fin area does make compression molding a bracket easier. 

The additional bracket will add additional clamping force. 

Fin Flutter Calculations - 931 Clipped Delta

Fin Flutter calculations were done on this 931 Clipped Delta configuration using the Martin Method and the Fin Flutter Calculator that can be found here:

https://github.com/jkb-git/Fin-Flutter-Velocity-Calculator

The below calculations use the max acceleration and altitude values from the above table – launching from FAR in California. First calculation assumes a Tip-to-Tip construction and the second use NO Tip-to-Tip since this modular forged carbon construction is technically NOT a tip-to-tip construction and will not have the same strength characteristics. 

The non-tip-to-tip calculation (assuming an average fin thickness of 0.23″ – 0.25 at the chord root and 0.125 at the tip) shows a safe margin or 29.8%

Swept /Tapered Delta Comparision

A quick analysis was one using three different Swept Delta configurations – comparing the Open Rocket performance data against the above / chosenn 931 Clipped Delta configuration – the 8.103.1 configuration present slight improvement over the 931 Clipped Delta – but not enough to adopt this design.